FraMCoS 12 2025 Vienna, Austria

Does printing direction influence the bond between 3D printed polymeric reinforcement and cementitious matrix?

The use of 3D printed polymers in the form of lattice reinforcement can enhance the mechanicalproperties of cementitious composites. Methods like Fused Deposition Modelling (FDM) 3D printing enable their creation, but this process has a large (negative) effect on their…

First page of: Does printing direction influence the bond between 3D printed polymeric reinforcement and cementitious matrix?
Year 2025
Downloads 1
File Size 1.7 MB
Download PDF (1.7 MB)

Abstract

The use of 3D printed polymers in the form of lattice reinforcement can enhance the mechanicalproperties of cementitious composites. Methods like Fused Deposition Modelling (FDM) 3D printing enable their creation, but this process has a large (negative) effect on their mechanical properties, with a large dependency on the printing direction. Continuing on our previous study concernedwithmodellingtheanisotropicbehaviourof3Dprintedpolymericreinforcement,thiswork focusesonthereinforcement-matrixbond. Becauseofthelayer-by-layerfilamentextrusionprocessof the 3D printing technique, the edges of FDM 3D printed polymers are typically composed of ellipses. Based on this, it is hypothesized that morphological effects as a result of the 3D printing technique enhance the bond between 3D printed reinforcement and cementitious matrix: The elliptic geometry potentially facilitates interlocking with the cementitious mortar, thereby possibly enhancing the bond behaviour in certain directions. To investigate the geometrical directional-dependent features at the edges of 3D printed polymers in more detail, micro-scale models are developed. Geometrical effects induced by different printing configurations are studied. The simulation results are verified through meso-scale pull-out experiments. The interlocking effects as a result of the 3D printing technique show to be significant seeing a bond strength increase of 56% compared to the direction without any geometrical effects.